The Muvro 3D Smart Sorter System is a state-of-the-art, self-driving, and modular way to sort packages for e-commerce, retail, courier, and 3PL warehouses. With a multi-tier architecture, it lets smart bots work in both horizontal and vertical aisles, which makes the most of space, sorts items with great accuracy, and scales up throughput to meet changing fulfillment needs.
Vertical & horizontal aisle combinations maximize density and space utilization
Autonomous bots with servo control and real-time Wi-Fi navigation
Add tiers, bots, or sorter modules as needed – true plug & play expansion
On-the-move charging via top-rail contact system
Centralized Master Controller integrated with WMS & WCS
The 3D Smart Sorter employs guided multi-tiered tracks, enabling smart bots to move both horizontally along aisles and vertically between levels. Each bot is equipped with:
The package comes in through infeed conveyors and goes through a high-speed barcode scanner, a 3D dimensioning profiler, and an inline weighing conveyor. Data syncs with WMS/WCS so that decisions can be made right away.
Parcel assigned to a smart bot that is available and loaded through a cross-conveyor interface.
Bots keep a 500mm safety gap, use encoders and sensors to find their way, and move up and down as needed.
Bot lines up with the destination chute, the cross-conveyor turns on to push the package out to the left or right, and sensors on the chute check that the drop was successful.
Bot goes down to the base level and waits in line for the next job.
Dynamic bot routing, WMS-driven parcel assignment, and collision avoidance with inter-bot spacing
Bottom-guided charging rail that can charge for 40 minutes and run for more than 6 hours straight.
Misrouted packages are automatically sent to buffer bins, bots can be added or removed without any downtime, and tracks can be lengthened or tiers can be added as needed.
You can add or remove bots live without any downtime, and you can increase the sorting capacity by adding horizontal tracks or tiers as needed.
Boost capacity with parallel smart sorter modules, with optional peripheral integrations such as label printers, hybrid sort stations, and inline weighing.
SCADA and real-time system analytics and alerts for predictive maintenance
Sort individual SKUs with pinpoint accuracy
Smooth out peaks and valleys with advanced load balancing
Streamline the reverse logistics process with ease
Optimize order consolidation and re-binning workflows
Padded mailers for small items
Thin rectangular packages
Flexible plastic shipping envelopes
Standard cardboard shipping boxes
All chute racks are multi-tier aligned, mobile on wheels, and support tool-less reconfiguration for maximum flexibility.
The classic standard drop for handling packages quickly
Vertical design that saves space for small footprints
Smooth flow for fragile packages and boxes
Precision packaging for your parcel needs
Failsafe handling for items that need special attention
Minimal ground footprint thanks to vertical deployment and a design that is ready for the future, allowing for dynamic operation and easy expansion.
Up to 1800 PPH per cube – scale as needed
Handles parcels from 50g to 10kg ,50x100x5mm to 400x500x250mm
Minimal ground footprint via vertical deployment
Future-ready for dynamic operations, plug-and-play expandability
Learn about the carefully designed parts that make our sorting solution the best in the business. This visual breakdown shows the modular design features that make your operations more efficient, reliable, and adaptable than ever before.
High-Resolution Infeed Conveyor with Integrated Scanning Technology
Adjustable Dynamic Shelf System with Multi-Load Capacity
High-Resolution Infeed Conveyor with Integrated Scanning Technology
Autonomous Smart Bot with Advanced Routing Intelligence
The 3D Smart Sorter system has a lot of different ways to set it up so that it can handle different amounts of work, fit in small spaces, and sort things in a complicated way. Each configuration is designed to get the best performance while keeping the main benefits of accuracy, dependability, and scalability.
Min: 50×100×5 mm / Max: 400×500×250 mm
Product Size Range
50 g to 10 kg
Weight Range
Jiffy Bags, Items, Flat Parcels, Poly Mailers, Boxed Parcels
Allowable Items
Best for micro to medium parcels incl. poly mailers, jiffy bags
Parcel Size Handling
Single Module: 1,800 PPH / Four Module: 7,200 PPH
Throughput
Max Speed: 0.8 m/s to 1.2 m/s / Acceleration: 0.5 m/s²
Bot Speed & Acceleration
<65 dBA (excluding environmental noise)
Noise Level
Multi-tier autonomous bots with compact footprint, modular design, dynamic chutes, and real-time Wi-Fi control.
Key Design Features
Re-bin, Dark Store, Micro-fulfilment, TPL
Applications
Available with seamless integration
WCS / WMS Connectivity
Ether CAT / Ethernet / Modbus
Communication Protocols
Top Scan Barcode Reader, Online Weighing, 3D Profiling
BCR, Weighing, 3D Profiler
Wi-Fi controlled bots with real-time positioning & routing
Navigation System
Rail-based auto-charging, no manual intervention
Charging Mechanism
Mobile racks, pull-out access, tool-less changeovers
Chute Configuration
Servo-driven bi-directional cross belts CV on bots
Sorting Mechanism
48 ~ 60 Vdc
Drive Power Supply
3-Phase (360 ~ 440 VAC)
Control Box Main Power Supply
Temp: 10°C to +40°C | 10% ~ 95% RH (non-condensing)
Operating Temp & Humidity
CE, ISO 9001, OSHA, UL compliant
Certifications
WMS / Cloud / SAP / ERP / MES / API / WCS
System Integration
Buffer loops and reject bins for uninterrupted flow
Error Handling
Add/remove bots, aisles, or tiers with no rewiring
Scalability & Modularity
SCADA + WCS dashboard, predictive maintenance alerts
Diagnostics & Maintenance
Length: 5,000 mm – 50,000 mm | Width: 1200 mm | Height: 1800 – 6000 mm
Sorter Dimensions
5 Layers (Customizable)
Sorting Layers
Depends on sorter length & throughput
Zed-Bot Count
Connect with our automation specialists to discover efficient, reliable, and cost-effective material handling and warehouse solutions tailored to your business needs.