The Accumulation Roller Conveyor is designed for light- to medium-duty unit loads, such as tires, wheels, totes, boxes, pallets, and trays. It features zero-pressure accumulation, ensuring products accumulate without contact or damage. Using specialized clutch rollers—such as the Interroll 3800 series—it creates buffer zones that regulate product flow. Sprocket- or pulley-driven rollers operate via an AC geared motor under starter control, while ...
The accumulation roller conveyor comprises high-quality components for reliable, low-maintenance performance:
Constructed from welded steel or modular aluminum for durability and stability.
Roller Type: Steel tube with optional PU or rubber coating. Roller Diameter: 50 mm and 60 mm. Drive Head: Sprocket, Poly Vee, or timing pulley for efficient pow...
AC Geared Motor: Provides adequate torque through an integrated gearbox. Starter: Controls motor direction and speed for gentle product handling. Chain/Belt Dri...
Photoelectric/Proximity Sensors: Enable product detection, jam prevention, and zone control, ensuring dynamic accumulation.
PLC: Manages start/stop sequencing, sensor feedback, and safety interlocks. HMI (Optional): Allows manual control, speed adjustment, and system diagnostics.
Enclose all rotating and power-transmitting components to ensure operator safety and industry compliance.
Efficiently moves cartons and totes, preventing product damage during accumulation.
Facilitates smooth order fulfillment by transporting packaged goods without contact.
Accumulates light-duty parts and components for lean production workflows.
Transports packaged goods while maintaining hygienic, contact-free accumulation.
Ensures streamlined luggage movement without risk of damage during accumulation.
Efficient accumulation roller conveyor system designed for modular flexibility, smooth product handling, precise control, and high-performance operation across diverse industrial material handling applications.
Accumulation Roller Conveyor (ZPA)
Conveyor Type
Modular
Conveyor Construction
Horizontal Only
Inclination Angle
Tyres, Wheel, Pallets, Carton Box, Plastic Bag, Tray, Totes and Mostly Flat Bottom Items
Conveying Products
< 70 dBA
Running Noise
Steel tube (optional PU or rubber coating)
Roller Type
50 mm , 60 mm x 1.5 mm
Roller Tube Dia & Thk
Steel, Zinc Plated, PU Coated
Roller Tube Material
Specialized Clutch Rollers (such as the Interroll 3800 series)
Roller Type
Sprocket, Poly Vee or Timing Pulley
Roller Drive Head
90 mm and 100 mm
Roller Mounting Pitch
AC Geared Motor
Conveyor Drive
1Mtr ~ 7.5 Mtr
Conveyor Length
Max 2.4 Mtr
Conveyor Module Max Length
300 ~1000 mm
Conveyor Width
300 mm to 2400 mm
Conveyor Height
30 Kg, 50 kg , 75 kg / Mtr Max
Conveying Capacity
5 ~ 30 Mtr /Min
Conveyor Speed
Made from high-quality CRC steel sheet, CNC laser cut and bent into a C-profile with collar bends
Conveyor Frame
Made from high-quality CRC steel sheet, CNC laser cut and bent into a C-profile.
Conveyor Legs
Shot Blasted and Powder Coated
Painting
Gray RAL-7016, Orange Glossy HGS 2302, As per Choice
RAL Colour
Safety Covers, Cable Tray, Bottom Cover, Roller Gap Covers, Channels Side Covers, Stoppers, Pop up
Conveyor Accessories
By PLC
Sequence Control
By VFD
Speed Control
HMI
Man Machine Interface
Optional
SCADA / WCS
Profinet / Ethernet / Modbus
Communication Protocol
Profinet / Ethernet / Modbus
Real Time Communication
CE, ISO 9001, OSHA, UL
Certifications
Photo Electric Sensors
Sensors
3 Phase (360 ~ 440 VAC)
Main Power Supply to Control Box
50 ~ 60 Hz
Rated Frequency
(-)5 °C to 40°C (humidity 10–95% non-condensing)
Ambient Temperature Range
Steel Wheel, Round Tube, U Channel
Side Guide
50 mm, 150 mm, 300 mm, 600 mm
Side Guide Height
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