The Belt Driven Live Roller (BDLR) Conveyor system operates using a flat synthetic belt powered by an AC geared motor. This belt runs underneath the rollers, engaging them through small contact points to transfer the belt’s movement. Friction between the belt and rollers converts linear belt motion into rotational roller movement, while small pressure rollers below the belt ensure optimal friction and consistent rotation.
Continuous flat belt runs under pressure rollers for smooth, controlled material movement.
Rollers are actively driven by the flat belt with the help of pressure rollers, ensuring synchronized product flow.
Customizable widths, lengths, and roller spacings, with options for accumulation zones, curves, and transfers.
Speed controlled by Variable Frequency Drives (VFDs), handling light to medium loads up to 75 kg per meter.
Minimal moving parts reduce wear, while efficient power transmission ensures low energy consumption.
Transports cartons, totes, plastic containers, and flat-bottomed products, compatible with automated sorting systems.
Facilitates order picking, sorting, and packaging while supporting automated systems.
Moves work-in-progress (WIP) materials between stations, ideal for buffering and accumulation.
Efficiently transports packages for scanning, labeling, and shipping, compatible with barcode readers and automation systems.
Transports packaged food products within processing facilities and integrates with weighing and inspection systems.
Supports subassembly lines for delicate parts movement and lightweight components.
Used in distribution hubs for merchandise movement and airport baggage handling.
Typically made from C-profile steel channels, these support the roller bed and motor, featuring slotted holes for roller installation and height adjustment.
The rollers the product rides on, which are rotated by the flat belt underneath.
A continuous belt (often PVC, rubber, or urethane) that runs between the carrying rollers and pressure rollers to transmit power.
Located underneath the main carrying rollers, these are mounted on adjustable brackets to control the pressure of the drive belt against the rollers.
Includes an AC geared motor, often with a Variable Frequency Drive (VFD) for speed control, typically positioned at the end or center (for reversing).
Positioned underneath to support the belt on its return path.
Mechanisms that maintain proper tension on the drive belt to prevent slippage.
Photoelectric/proximity sensors and PLCs are used for product detection, zone control, and automatic stop/start operations.
The BDLR conveyor offers several advanced features to enhance operational efficiency. The flat belt-driven system allows high-speed transfer while maintaining minimal noise levels. This feature ensures smooth, consistent power transmission without the vibrations associated with chain-driven systems, enhancing throughput efficiency for high-volume environments such as e-commerce fulfilment centres, parcel hubs, and manufacturing lines. The system also supports lean production workflows by facilitating seamless order fulfillment through non-contact material transportation. The zero-pressure accumulation feature prevents product collisions, ensuring gentle handling and operational efficiency. This makes the system particularly suitable for industries like e-commerce, automotive, and electronics, where precision, speed, and product integrity are critical. The modular design allows easy integration into existing production lines, further enhancing workflow optimization.
BDLR Conveyor designed for smooth, controlled product handling using friction-driven rollers, featuring modular construction, adjustable speed control, PLC automation compatibility, and reliable industrial performance for diverse material handling applications.
Belt Driven Live Roller (BDLR) Conveyor
Conveyor Type
Modular
Conveyor Construction
50 mm, 60 mm x 1.5 mm
Roller Tube Dia & Thk
Steel, Zinc Plated
Roller Tube Material
Universal Conveyor Roller
Roller Type
60 mm ~ 100 mm
Roller Mounting Pitch
2 Mtr ~ 10 Mtr
Conveyor Length
Max 2.4 Mtr
Conveyor Module Max Length
300 ~ 1000 mm
Conveyor Width
300 mm 2400 mm
Conveyor Height
Horizontal Only
Inclination Angle
5 Kg ~ 75 kg / Mtr Max
Conveying Capacity
5 ~ 120 Mtr / Min
Conveyor Speed
AC Geared Motor
Conveyor Drive
< 70 Dba
Running Noise
(-) 20 °C to 50 °C (humidity 10–95% non-condensing)
Ambient Temperature Range
Steel Wheel, Round Tube, U Channel
Side Guide
50 mm, 150 mm, 300 mm, 600 mm
Side Guide Height
Safety Covers, Photo Sensors with Mounting Brackets, Cable Tray etc
Conveyor Accessories
Tyres, Wheel, Pallets, Carton Box, Plastic Bag
Conveying Products
By PLC
Sequence Control
By VFD
Speed Control
HMI
Man Machine Interface
Optional
SCADA / WCS
Profinet / Ethernet / Modbus
Communication Protocol
Profinet / Ethernet / Modbus
Real Time Communication
Photo Electric Sensors
Sensors
3 Phase (360 ~ 440 VAC)
Main Power Supply to Control Box
50 ~ 60 Hz
Rated Frequency
Made from high-quality CRC steel sheet
Conveyor Frame
Made from high-quality CRC steel sheet
Conveyor Legs
Shot Blasted and Powder Coated
Painting
Gray RAL-7016, Orange Glossy HGS 2302
RAL Colour
CE, ISO 9001, OSHA, UL
Certifications
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