Fast Sorter - Micro Sorter

The Fast Sorter – Micro Sorter with Static DWS (Dimensioning, Weighing, and Scanning) is a compact, intelligent parcel handling system engineered for space-constrained operations such as logistics hubs, e-commerce fulfillment centers, and courier facilities. It automates the key functions of barcode scanning, dimensioning, and weighing in a single pass, with optional quick sorting integration for up to 8 outbound destinations.

Key Features at a Glance

Modular & Scalable Design

Expandable architecture supports future load increase or output extensions

High-Speed 3D Dimensioning

Real-time dimension capture without interrupting conveyor flow

Quick Sorting Module

Integrated diverters (pusher, swing-arm, pop-up wheel) automate parcel diversion

Smart Parcel Tracking

Unique ID via barcode, RFID, or OCR ensures precise data sync and tracking

AI-Based Shape Detection

Accurately identifies irregular or deformable packages like polybags and mailers

Variable Speed Handling

Adjusts dynamically to conveyor speed changes, maintaining consistent accuracy

Configurations

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System Overview

The system features a single induct conveyor equipped with:

  • Barcode Scanner – For ID capture
  • 3D Profiler – For real-time dimensioning
  • Weighing Conveyor – For high-accuracy parcel weight

Operational Sequence

  • Manual Induction: Parcel is placed manually on the induct conveyor
  • Data Capture: Scanner reads barcode, profiler measures size, and weighing conveyor captures weight
  • Data Transmission: All data is synchronized and sent to the WCS (Warehouse Control System) for sorting instructions

Modular Configuration Options

1:4 Format

  • 1 Induct Conveyor + 2 Cross Conveyors
  • Supports 4 exits (Left & Right)

1:8 Format

  • 1 Induct Conveyor + 2 Inline Conveyors with 3 Cross Conveyors per side
  • Supports 8 exits

Industry Applications

1

Logistics Hubs

Streamlines parcel sorting and flow

2

E-commerce Fulfillment Centers

Speeds up order processing

3

Courier & Postal Services

Reduces manual handling

4

Shipping Providers

Enables accurate billing via dimension/weight data

5

Warehouse Management

Enhances slotting and parcel tracking

Supported Parcel Types

Jiffy Bags
Jiffy Bags

Padded mailers for small items

Flat Parcels
Flat Parcels

Thin rectangular packages

Poly Mailers
Poly Mailers

Flexible plastic shipping envelopes

Boxed Parcels
Boxed Parcels

Standard cardboard shipping boxes

Technical Specifications

High-performance parcel processing solution supporting varied parcel sizes, precise measurements, and reliable bidirectional flow for modern automation needs.

Parcel & System Specifications

500 × 400 × 200 mm

Maximum Parcel Size

100 × 100 × 10 mm

Minimum Parcel Size

10 kg

Maximum Payload

100 grams

Minimum Payload

600 × 250 × 500 mm

Panel Dimensions (L × W × H)

Performance & Operating Conditions

Up to 2,000 parcels/hour

Throughput

Up to 2.5 m/sec (Induct & Transfer conveyors)

Conveyor Speed

±10 grams

Weighing Accuracy

0°C to 50°C

Operating Temperature

Power & Interface Specs

230V AC, 1-Phase, 50 Hz (with Neutral & Earth)

Electrical Supply

Profinet / Ethernet / Modbus / EtherCAT

Communication Protocols

Bidirectional (Left ↔ Right)

Direction of Flow

Key Components

Discover the precision-engineered components that power our industry-leading sorting solution. This visual breakdown showcases the modular design elements that deliver unmatched efficiency, eliability, and adaptability for your operations.

3D Profiler

Captures real-time dimensions (L × W × H)

Barcode Scanner

Reads 1D/2D barcode IDs

Weighing Load Cell

Provides high-precision weight measurements

Drive Rollers

Motorized rollers for conveyor movement

PVC Belt

Smooth, stable surface for parcel transport

Sensors

Detect induction, parcel presence, length triggers

Monitor/Display

Operator interface for data and system status

Tower Light

Visual indication for system status (Run, Idle, Error)

Control System

PLC/IPC-based logic with WCS communication

Product Gallery

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