Mini Load ASRS Shuttle System – High-Density Automated Storage Solution

The Muvro Mini-Load ASRS is a high speed, multi-deep tote storage and retrieval system for today’s fulfillment centers. Robotic shuttles, vertical lifts and smart WMS integration dramatically increase storage density, order accuracy and picking speed – enabling frictionless e-commerce, retail, pharma and spare-parts logistics. This system can handle high volumes of SKUs with fast cycle times, enabling 24×7 automated operations in small warehouse ...

Key Advantages

Density

High density robotic warehouse

Throughput

High throughput picking and replenishment

Traceability

Live Inventory with Smart Item Traceability

Scalability

Modular & Scalable SKU-wise Growth

Flexibility

Multi-client, multi-SKU storage support

Compatibility

Perfect for small containers, bins & cartons

Key Components

Mini-Load ASRS provides high throughput automated tote storage and retrieval with scalable design, using high speed shuttles, vertical lifts, dense racking, ergonomic picking and intelligent WMS and WCS software.

ASRS Shuttle

Fast robotic carrier that takes totes down aisles

Vertical Lift Mast

Moves totes between levels of storage

Multi-Deep Racking

Dense storage lanes for bins/totes .

Picking Workstations

Order picking and consolidation points with ergonomic design

Buffer/Sorting Lines

For Sequencing Outbound Orders

WMS & WCS Software

Item tracking, replenishment logic, order orchestration

Working Principle (Step-by-Step)

 Receive

Receive

SKU received → Placed in a tote/bin

PickUp

PickUp

Shuttle picks tote from I/O station

Movement

Movement

Vertical lift moves tote to its assigned level

Deposits

Deposits

Shuttle deposits tote deep inside storage lane

Order Picking

Order Picking

During order picking → reverse operation

Delivery

Delivery

Tote delivered to Pick Station or Conveyor Output

Safety & Reliability Features

  • On-board sensor network for collision avoidance

  • Safety locks against falling Lifts

  • Passive fire safety design, aisle access points

  • Shuttles' auto-rescue routines when halted

  • Power-optimized regenerative braking for less energy spend

  • Barcode/RFID tote ID zero error tracking

Technical Specifications

High-performance shuttle storage system with fast tote handling, deep multi-lane storage, flexible operating modes, freezer compatibility and reliable communication for scalable automated warehouse operations.

Tote & Motion Specifications

400×600 / 600×600 mm (customizable)

Tote / Bin Size

Up to 50 kg per tote

Tote Weight Capacity

Up to 4 m/s horizontal

Shuttle Speed

Up to 3 m/s vertical

Lift Speed

Storage & Performance

2–6 deep multi-lane configuration

Storage Depth

6–20 m (project-based)

Structure Height

200–1200 totes/hr per aisle

Throughput

FIFO / LIFO / Batch / Sequencing

Operating Mode

Environment, Control & Safety

+5°C to –25°C (freezer-compatible)

Temperature Range

PROFINET, Ethernet-IP

Communication

CE-aligned, ISO 3691-4 compliant

Safety Standard

Industry Applications

1

E-Commerce & Retail

Order picking, returns processing

2

Pharma & Healthcare

Secure & traceable item storage

3

FMCG & Cosmetics

High SKU-density fulfillment

4

Electronics

Spare-parts storage, batch picking

5

Automotive

Fast-moving SKU distribution

6

3PL

Multi-client SKU management

7

Pick-to-Light / Pick-by-Vision

High-speed accurate SKU order picking

8

AMR/AGV

AMR/AGV handover for zone-wise automation

9

Put-wall Sorting & Packing Conveyor Systems

Multi-item customer order bin sorting

10

Goods-to-Person

Goods-to-Person ergonomic pick stations

Operational Outcomes

Throughput

Higher dispatch speed – peak load capability

Space Utilization

More SKUs in a smaller footprint

Accuracy

>99.9% picking accuracy

Manpower

60-70% less walking and searching

Inventory Errors

Real-time visibility cuts shrinkage

Energy Consumption

Small cold storage volumes

Mini Load ASRS Shuttle System

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Why Choose Us ?

✔ Up to 80% space savings

✔ 3× faster order fulfillment

✔ Up to 99.9% inventory accuracy

✔ Rapid ROI within 18–36 months

✔ Built in India with global performance benchmarks

✔ 100% India-designed hardware & controls

✔ European-grade drive, safety & sensing components

✔ Quality certified manufacturing & testing procedures

Product Gallery

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