PVC Belt Conveyor

A Belt Conveyor is a versatile and cost-effective material handling system used in industries such as e-commerce, warehousing, logistics, food processing, packaging, and manufacturing. It operates with a motor-driven belt running over rollers or a flat support bed, ensuring smooth and controlled product movement. Equipped with a Variable Frequency Drive (VFD) for precise speed adjustments and a Programmable Logic Controller (PLC) for seamless aut...

Key Features at a Glance

Customizable & Scalable Design

Available in various widths, lengths, and configurations, with modular options like inclines, declines, and accumulation zones for enhanced adaptability.

Energy Efficient & Low Noise

Premium energy-efficient drive system controlled by VFD, optimizing power consumption while ensuring quiet operation below 70 dBA.

Smooth & High-Capacity Conveying

Provides stable, vibration-free transport with a capacity of up to 150 kg/m and adjustable speeds ranging from 10 to 90 m/min.

Smart Control

Integrated with PLC and VFDs for precise speed adjustments, sequence control, load management, and seamless system automation.

Safety & Reliability

Highly durable and long-lasting system with overload protection, emergency stops, pull-cord switches, and protective guards for operator safety and jam prevention.

Quick Delivery

Manufactured and delivered within as low as 2 weeks, ensuring fast deployment and operational efficiency.

Working Principle

Belt Drive Mechanism

  • The PVC belt is powered by an AC geared motor, providing a continuous and smooth transport mechanism.

Belt Support & Tracking

  • The belt runs over a series of rollers or a flat bed, guided by tensioners and tracking systems to prevent misalignment.

Material Handling Process

  • Items are placed onto the moving belt, which carries them along the conveyor path to the desired destination.

Speed Regulation & Control

  • VFDs allow precise speed adjustments, optimizing performance for different material types and workflows.

Loading & Unloading

  • Materials can be manually or automatically placed on the belt, ensuring seamless movement between different operational stage.

Industry Applications

1

Warehousing & Distribution

Efficient transportation of products for sorting, packaging, and dispatch. Compatible with barcode scanners and automated logistics systems.

2

Manufacturing & Assembly Lines

Moves work-in-progress (WIP) materials between production stages. Ideal for buffering, accumulation, and quality control processes.

3

E-Commerce & Parcel Handling

Facilitates fast and efficient order fulfillment. Used in parcel sorting, labeling, and shipping operations.

4

Food & Beverage Industry

Suitable for packaged food and beverage transportation. Ensures hygiene compliance with easy-to-clean belt surfaces.

5

Automotive & Electronics Industry

Used for transporting small components and assemblies. Prevents product damage through smooth handling and zero-pressure accumulation.

Control & Automation

Variable Frequency Drive (VFD)

Enables smooth acceleration/deceleration and energy-efficient operation.

Programmable Logic Controller (PLC)

Acts as the central control unit, managing speed, product flow, and safety interlocks.

Human-Machine Interface (HMI) (Optional)

Provides an intuitive user interface for speed control, diagnostics, and real-time monitoring.

Photoelectric & Proximity Sensors

Detect products, prevent jams, and ensure accurate positioning for automated processes.

System Integration

Can be synchronized with upstream and downstream conveyors to maintain consistent product flow.

Safety & Emergency Devices

Emergency Stop (E-Stop) Switches

  • Hardwired into the control circuit for instant power shutdown during emergencies.

Pull-Cord Switches

  • Installed along the conveyor length, allowing operators to halt the conveyor from any location.

Protective Guards & Covers

  • Enclose all moving parts, belts, and rollers, preventing accidental contact.

Audible & Visual Alarms

  • Alert operators to system faults and operational warnings.

Safety Interlocks

  • Integrated into the PLC to ensure automated emergency response in case of system malfunctions.

Key Components

Robust conveyor system featuring CRC steel frame, adjustable legs, durable PVC belt, efficient AC drive with VFD, quiet belt transmission, integrated sensors, and comprehensive safety guards for reliable automated operations.

Conveyor Frame

Conveyor Frame

Made from high-quality CRC steel sheets, precision-cut for durability and ease of installation.

Conveyor Legs

Conveyor Legs

Adjustable height with slotted holes and grouting provisions for stability.

PVC Belt

PVC Belt

Resistant to wear, tear, and chemicals, ensuring long operational life.

Drive Assembly

Drive Assembly

Consists of an AC geared motor with VFD control for efficient speed management.

Power Transmission

Power Transmission

Uses a belt drive system for quiet, energy-efficient operation.

Sensors & Automation

Sensors & Automation

Includes photoelectric and proximity sensors for automated product handling and accumulation.

Safety Guards & Covers

Safety Guards & Covers

Ensures operator protection and regulatory compliance.

Technical Parameter

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Technical Specifications

Modular PVC belt conveyor engineered for versatile material handling, offering adjustable dimensions, high load capacity, smooth speed control, advanced automation, low noise operation, and robust CRC steel construction for industrial environments.

Conveyor Overview

PVC Belt Conveyor

Conveyor Type

Modular

Conveyor Construction

Carton Boxes, Plastic Totes, Bags, Parcels, Lightweight Pallets, and Mostly Flat Bottom Items

Conveying Products

< 70 Dba (Excluding Environmental & Platform)

Running Noise

Belt & Dimensions

PVC Belt Polyvinyl Chloride (PVC)

Belt Material

2 mm to 5 mm

Belt Thickness

500 mm to 1500 mm (customizable)

Belt Width

1Mtr ~ 25 Mtr ( Extra Length avalible on Request )

Conveyor Length

300 mm to 2400 mm

Conveyor Height

Performance & Capacity

up to 150 kg/ Mtr

Conveying Capacity

30 ~ 90 Mtr /Min

Conveyor Speed

0° ~ 30°

Inclination Angle

AC Geared Motor

Conveyor Drive

Stainless Steel, Aluminium, or U-Channel

Side Guide

50 mm, 150 mm, 300 mm , 600 mm

Side Guide Height

Controls & Automation

By PLC

Sequence Control

By VFD

Speed Control

HMI

Man Machine Interface

Optional

SCADA / WCS

Photo Electric Sensors

Sensors

Electrical & Communication

24 VDC

Rated Voltage

3 Phase (360 ~ 440 VAC)

Main Power Supply to Control Box

50 ~ 60 Hz

Rated Frequency

Profinet / Ethernet / Modbus

Communication Protocol

Profinet / Ethernet / Modbus

Real-Time Communication

Environment & Compliance

(-)10°C to 50°C (humidity 10-95% non-condensing)

Ambient Temperature Range

Shot Blasted and Powder Coated

Painting

Gray RAL-7016, Orange Glossy HGS 2302, As per Choice

RAL Colour

CE, ISO 9001, OSHA, UL, and other industry-standard safety compliance

Certifications

Structure & Accessories

CRC steel, CNC laser-cut C-profile with collar bends, slotted flanges, and precision mounting holes.

Conveyor Frame

CRC steel C-profile with height adjustment slots, alignment brackets, and grouting holes.

Conveyor Legs

Safety covers, photo sensors with brackets, cable tray, bottom cover, belt skirt guides, channel side covers.

Conveyor Accessories

Product Gallery

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Conveyor Sub Systems

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Chain Lift.webp
screw-lifter.webp
BELT LIFTERS.webp
Flipping Unit.webp
30° POP UP DIVERTER UNIT (PMD).webp
90° POP UP BELT DIVERTER UNIT.webp
TILTING UNIT.webp
TILTED GATE UNIT.webp
SWING WHEEL SORTER.webp
SWING ARM UNIT.webp
90° CHAIN DIVERTER UNIT (MCD).webp
90° POP UP BELT DIVERTER UNIT (1).webp
TURNOVER DEVICE TOD.webp
90° WATERFALL CHUTES.webp
90° POPUP DIVERTER UNIT (MPD).webp
90° CHAIN DIVERTER UNIT (MPD).webp
CONVEYOR SUB SYSTEM.webp
TURNTABLE UNIT.webp
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