The Roller Merger Conveyor is an advanced solution designed to streamline the integration of products from multiple feeder lines onto a main highway conveyor. Engineered for efficiency and precision, it merges products at an optimal angle ranging from 30° to 60°, ensuring smooth and continuous flow without bottlenecks. The merging angle is selected based on operational requirements, including conveyor speed, product orientation, and space availab...
Supports adjustable merging angles of 30°, 45°, and 60°, allowing flexible integration.
Ensure smooth acceleration, controlled merging, and product alignment for seamless flow.
Equipped with advanced sensors for real-time speed adjustments, product positioning, and congestion prevention.
Constructed from robust materials for durability and long-term reliability in industrial environments.
Facilitates easy customization to meet specific operational needs and conveyor configurations.
Engineered with minimal moving parts to reduce wear, tear, and maintenance requirements.
The Roller Merger Conveyor offers an exceptional balance of efficiency, reliability, and safety, making it an ideal choice for industries seeking to streamline operations. Its advanced automation, modular design, and low-maintenance construction provide long-term value while ensuring smooth product flow and operational continuity. Whether for high-speed e-commerce fulfillment, precise pharmaceutical packaging, or efficient manufacturing workflows, the Roller Merger Conveyor delivers superior performance and enhanced productivity.
Reduces bottlenecks and enhances workflow by ensuring smooth product movement from feeder lines to the main conveyor.
Merging at an angle optimizes floor space, making it suitable for facilities with limited room.
Customizable design accommodates various product sizes, shapes, and conveyor speeds.
Smooth merging and controlled acceleration prevent impact-related damage..
Real-time adjustments by intelligent control systems ensure continuous, hands-free operation.
Low-maintenance design and anti-jam mechanisms reduce operational interruptions
Efficiently merges packages from multiple feeder lines onto the main conveyor in fulfillment centers and distribution hubs for faster sorting and dispatch.
Consolidates products from different lines before shipment, ensuring organized and timely store deliveries.
Merges components from various production lines in industries like automotive, electronics, and appliances, streamlining assembly processes.
Ensures smooth product movement in facilities handling packaged foods, beverages, and other consumables.
Facilitates the efficient transfer of goods from storage areas to outbound shipping lines, improving overall workflow.
Merges medications, medical devices, and lab samples for efficient sorting and distribution in pharmaceutical production and packaging facilities.
Integrates luggage from multiple check-in counters onto the main conveyor for streamlined screening and transport to loading areas.
Sorts and merges garments, fabric rolls, and other textile products from multiple production lines before packaging and distribution.
Enhances mail and package sorting operations by merging items from multiple sources into a centralized processing line.
Merges vehicle parts and assemblies, such as dashboards, seats, and engine components, onto the main conveyor for final assembly.
Facilitates the merging of recyclable materials for efficient sorting and further processing.
Merges newspapers, magazines, and other printed materials into a continuous flow for bundling and distribution.
Designed for smooth multi-line product merging with adjustable angles, powered roller drive options, PLC-based control, and robust modular construction for efficient automated material handling systems.
Roller Merger Conveyor
Conveyor Type
Modular
Conveyor Construction
50 mm, 60 mm x 1.5 mm
Roller Tube Dia & Thk
Steel, Zinc Plated, PU Coated
Roller Tube Material
Fixed Drive Roller / Universal Conveyor Roller
Roller Type
PU Cord / Flat Belt Beneath the rollers
Roller Drive Head
60 mm ~ 100 mm
Roller Mounting Pitch
1 Mtr ~ 2.5 Mtr
Conveyor Length
Max 2.5 Mtr
Conveyor Module Max Length
800 ~ 1500 mm
Conveyor Width
600 mm 800 mm
Conveyor Height
Adjustable (30°, 45°, 60°)
Merge Angles
30 Kg, 50 kg Mtr Max
Conveying Capacity
60 ~ 150 Mtr / Min
Conveyor Speed
Power Rollers / AC Geared Motor / Servo Motors
Conveyor Drive
< 70 Dba
Running Noise
(-)10°C to 40°C (humidity 10–95% non-condensing)
Ambient Temperature Range
Steel Wheel, Round Tube, U Channel
Side Guide
50 mm, 150 mm
Side Guide Height
Safety Covers, Photo Sensors with Mounting Brackets, Cable Tray
Conveyor Accessories
Tyres, Wheel, Pallets, Carton Box, Plastic Bag
Conveying Products
By PLC
Sequence Control
By VFD / Roller Drive Card
Speed Control
HMI
Man Machine Interface
Optional
SCADA / WCS
Profinet / Ethernet / Modbus
Communication
Photo Electric Sensors
Sensors
24 VDC
Rated Voltage
3 Phase (360 ~ 440 VAC)
Main Power Supply to Control Box
50 ~ 60 Hz
Rated Frequency
High-quality CRC steel sheet
Conveyor Frame
High-quality CRC steel sheet
Conveyor Legs
Shot Blasted and Powder Coated
Painting
Gray RAL-7016, Orange Glossy HGS 2302
RAL Colour
CE, ISO 9001, OSHA, UL
Certifications
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