Swing Wheel Sorter - Advanced High-Speed Automated Sorting Solution

The Muvro Swing Wheel Sorter is a high speed, state of the art automatic sorter that increases the efficiency of movement and distribution of packages, parcels and goods in logistics and warehouse facilities. This system is designed to maximize sorting operations, offering fast, accurate and smooth handling of a variety of package sizes, making it an essential solution for industries that require high-performance sorting capabilities. This is imp...

Key Features at a Glance

High-Speed Sorting

Capable of handling thousands of items per hour.

Compact & Space-Efficient

Made to fit into existing conveyor layouts.

Modular & Scalable

Can be easily expanded for increased sorting needs.

Multi-Directional Movement

Redirects packages to the left, right or forward.

Gentle Handling

Minimizes impact. Excellent for fragile items.

Low Maintenance

Uses durable components to ensure long service life.

Key Components

Explore the precision parts that drive our industry-leading sorting solution. This visual breakdown highlights the modular design elements that provide unmatched efficiency, eliability and adaptability for your operations.

Infeed / Conveyor System

Feeds parcels into the sorter at a smooth, controlled rate. The spacing (gaps) and alignment are checked before sorting. Matches sorter speed to keep flow consi...

Swing Wheel Modules (Core Part)

Parcel diverting core sorting element with angled rotating wheels. Wheels are only turned on when sorting is needed for a specific destination. Ensures fast, ge...

Drive System (Motor + Transmission)

Uses motors and gearboxes to operate conveyor belts and swing wheel rollers. Includes belts, chains, shafts and couplings to convey power. Designed for continuo...

Control System (PLC + Software)

Sorts as the sorter brain processing all inputs and decisions. Uses PLC logic to turn on swing wheel at the right time. Integrated HMI/SCADA for monitoring, con...

Identification System (Scanner / Sensors)

Reads barcode, QR code, or RFID data off parcels. Decides where to send it depending on a database or sorting logic. Accurate reading even at high speeds on the...

Sorting Exits / Chutes

Gathers and directs sorted parcels to their proper places. Designed to minimise impact and prevent damage to parcels. Configurable for bins, bags, pallets or mo...

Sensors & Feedback System

Detects the presence, position and displacement of parcels on the conveyor. Provides PLC real-time feedback for precise timing control. It consists of photoelec...

Communication System

Facilitates data exchange between PLC, scanners, and central software. Uses industrial protocols such as Ethernet/IP, Profinet or Modbus. Provides reliable and ...

Working Principle

Placeholder

Swing Wheel Diversion Mechanism

The Muvro Swing Wheel Sorter is a high technology swing wheel diversion system, which efficiently sorts and diverts parcels and packages at high speeds. The system is fully integrated with conveyor systems, with intelligent automation and real time control algorithms to ensure accurate sorting with minimum human intervention.

The Muvro Swing Wheel Sorter combines intelligent automation, real-time data processing and accurate swing wheel technology to facilitate smooth and flawless sorting. Its multi-directional capabilities, high-speed performance and integration with smart logistics systems make it a critical asset for e-commerce, retail, courier and warehouse fulfillment operations.

Control System

Type

  • Siemens make Programmable Logic Controller (PLC) based system

Software

  • Muvro Customized control software for sorting logic and integration with Warehouse Management System (WMS)

User Interface

  • Touch screen HMI (Human Machine Interface) for easy operation & monitoring

Industry Applications

1

E-Commerce & Retail Fulfilment

Sorting packages for fast order dispatch.

2

Courier & Logistics Hubs

Automating parcel distribution for efficiency.

3

Postal & Mail Sorting Centers

Handling bulk envelopes and packages.

4

Grocery & Food Distribution

Managing perishable and non-perishable sorting.

Technical Specifications

Future ready design for vertical deployment for dynamic operations and plug-and-play expandability, minimal ground footprint.

Performance

6000 ~ 6500 PPH

Sorting Capacity

Upto 150 mpm

Speed

99.90%

Sorting Accuracy

Product Handling

0.1 kg ~ 30 kg

Product Weight Range

150 × 50 × 10 mm (Min) - 700 × 550 × 500 mm (Max)

Product Size Range

Parcel | Shipment | Box

Sorted Item Types

System Configuration

2-way

Diverting Direction

30°, 45°, 60°, 90° (Bi-Directional)

Diverting Angles

60 mm

Wheel Roller Pitch

DC Servo Drive

Wheel Swing Mechanism

Materials

High-Strength Steel

Structure Material

Polyurethane or Rubber

Material of Wheel

Anti-corrosion

Coating

Electrical & Control

400~415V | 50/60Hz

Power Requirements

PLC-Based Control System with HMI Interface & Ethernet / Modbus Connectivity

Control System

Ethernet, Modbus or customized

Communication Protocols

≤ 80 dB

Noise Level

Environment & Certifications

Indoor: -10°C to +45°C

Operating Temperature

30% to 90% (non-condensing)

Humidity

IP54 / IP55 Rated

Dust & Water Resistance

CE, ISO 9001, OSHA, UL, Safety Compliance

Certifications

Product Gallery

Updatedw-SWS.jpg
swin-wheel-sorters.jpg
Updated-SWS.jpg
Swing-Wheel-Sorter_11.jpg
xswing-wheel-soreter.jpg.pagespeed.ic.qJFLt9JtHh.jfif
Swing-Wheel-Sorter_03.jpg
Swing-Wheel-Sorter_04.jpg
Get in Touch with Our Experts

Connect with our automation specialists to discover efficient, reliable, and cost-effective material handling and warehouse solutions tailored to your business needs.