ZedSort™ The LIN Linear Cross-Belt Sorter

Muvro’s next generation Linear Cross-Belt Sorter, ZedSort™, is built for today’s high-throughput logistics and distribution environments. If you’re in e-commerce, postal, retail DC or pharma warehousing, ZedSort has the speed, reliability and flexibility you need to meet today’s dynamic parcel handling demands.

System Overview

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What Is a Linear Cross-Belt Sorter?

A Linear Cross-Belt Sorter employs a linear track system with autonomous motorized carts running in a continuous loop. Each cart is fitted with a bi-directional cross-belt conveyor that can discharge parcels to the left or right, making it ideal for accurate and fast sorting into chutes, bins or conveyors.

System Highlights

High Throughput & Back-Induct Capability
  • Process 6,000 to 7,000 parcels an hour
  • Back-induct design accommodates large or long parcels up to 1500 mm
  • Great for bulky, over-sized or irregular packages
Modular Track Design
  • Built in 15m to 75m sections
  • Fits into tight facility layouts and mezzanine integration.
  • Low system height: from 1200 mm, ideal for optimizing vertical space
Precision Cart Control & Propulsion
  • Linear Synchronous/Induction Motor drive
  • Linear Speed: 1.0 to 1.8 Ms 9 with low-friction precision rails)
  • Servo-driven cross-belt conveyors for left/right or forward ejection
  • Dynamic cart linking for long item transport

Cart Types
  • Single Belt: For standard parcels
  • Multi-Belt/Twin Belt: For long or unstable loads

Cart Pitch ( Belt Width)
  • Standard Belt: 516 mm
  • Small Belt: 387 mm
  • Narrow Belt: 200mm
  • Cart Width : up to 900 mm

Cross-Belt Mechanism
  • Bi-directional ejection powered by servo motors
  • Fast response times (sub-second activation)

Load Capacity

30-40 kg per cart depending on configuration

Cross Belt Speed

Up to 2.6 m/s

Smart Parcel Handling

Multi-Directional Ejection

  • Standard parcels ejected left/right
  • Multi-cart linking, sequential ejection to sort oversize items lengthwise

Parcel Compatibility

  • Sorts items from 150 x 100 x 10 mm up to 1500 x 800 x 500 mm
  • Weight range: 100 g to 40 kg
  • Works with totes, boxes, poly mailers, jiffy bags & more

Flexible Chute Configuration

  • Supports 1-Tier and 2-Tier chutes
  • Types of chutes: Roller, Gravity, FRP, UHMW, Bagging
  • Intelligent sorting logic with live WCS data
  • Tool-free chute changes and mobile chute frames for quick reconfigurations
  • Optional: Pick-to-Light, Put-to-Light, Flap Gates

Intelligent PLC & Software Integration

Advanced PLC Control

  • Brands supported: Siemens, Allen Bradley, Beckhoff
  • Motion control and safety zones in Real Time

WCS/WMS Connectivity

  • Supports OPC UA, MQTT, RESTful API's, Ethernet/IP
  • Integrates with DWS, ERP and warehouse software
  • Self-learning logic for route optimization
  • Role-based dashboards and a complete system audit trail

Inline Scanning & Weighing Systems

Inline Scanning & Weighing Systems

  • 1D/2D Barcode Reading (Cognex, Sick, Keyence)
  • Support for OCR & Video Coding
  • Integrated dimensioning & high speed weighing (Mettler Toledo)

Operational Interface & Diagnostics

  • Real-time HMI dashboards with parcel tracking
  • Predictive maintenance alerts for components subject to wear
  • Real time cart diagnostics, fault logging and auto resume logic
  • Modes: Auto, Manual, Maintenance, and Diagnostic

Zedsort Applications

1

E-commerce fulfilment centres

2

Airport Baggage Handling

3

Pharmaceutical Warehousing

4

Courier & Express Logistics

5

Retail & Fashion Distribution

Technical Specifications

Discover the ZedSort™ Linear Cross Belt Sorter comprehensive technical features, built for high speed parcel handling, perfect automation and excellent sorting accuracy in all sorts of logistics activities.

General Info

ZS1010-L11-V00

Model

Muvro (India)

Brand

15–75 meters

Track Length

1200–2400 mm

Loop Height

Speed & Performance

6,000 -7,000 parcels/hour

Throughput

1~1.7 m/s

Loop Speed

>99.5%

Sorting Accurac

<72 dB

Noise Level

Drive & Power

Linear Synchronous / AC Geared

Motor Type

Rubber Block Chain

Drive

380~460V AC, 3-Phase

Power Supply

Carrier & Dimensions

30 kg

Max Load (per carrier)

150×100×10 mm – 1500×800×500 mm

Parcel Size Range

516 mm & 387 mm

Carrier Pitch

425 mm & 320 mm

Belt Widths

Controls & Communication

Siemens , Allen Bradley , Beckhoff

PLC

Profinet, EtherCAT, Ethernet/IP

Protocols

SCADA / WCS ready

Integration

Real-time encoder feedback

Control Type

Additional Features

-10°C to +40°C

Operating Temp

10-95% RH (non-condensing)

Humidity

IP54 (upgradeable)

IP Rating

15 ~ 75m segments(Modular expansion)

Expansion

Product Gallery

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